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四川川潤動力設備有限公司燃機余熱鍋爐產品介紹
SICHUANCRUNPOWEREQUIPMENTCO.,LTD. GASTURBINEHEATRECOVERYSTEAMGENERATORPRODUCTINTRODUCTION
01.關于川潤ABOUTUS
02.產品技術特點PRODUCTTECHNICALCHARACTERISTICS
03.
經濟效益
ECONOMICBENEFIT04.
能力保障
CAPACITYGUARANTEE
公司愿景COMPANYVISION
讓客戶信賴，讓員工幸福，讓川潤產品遍布世界每一個角落
CRUNCommittedtoCustomer'sTrust,Employee'sHappinessandProducts'GlobalSatisfaction
公司使命COMPANYMISSION品質成就工業(yè)美好BrandAndQualityBuildThe BrillianceOf Industry
核心價值觀
COREVALUES
成就客戶、精進求實、開放進取、攜手共贏
CustomerSuccess,DedicationandPragticality，OpennessandGrowth,Win-WinCooperation
戰(zhàn)略方針
客戶導向、業(yè)務聚焦、科技引領、成本領先
Customer-Oriented,usiness-Focused,Technological lnovation,Outstanding TO&VC四川川潤動力設備有限公司(原東方鍋爐設備制造有限公司)創(chuàng)建于1978年，具有四十余年的鍋爐及壓力容器研發(fā)設計制造歷史。是四川川潤股份有限公司(股票代碼：002272)的全資子公司，公司簡稱“川潤動力”。川潤動力從事各類余熱鍋爐、生物質鍋爐、特種鍋爐、電站鍋爐、壓力容器、鍋爐輔機等產品的研發(fā)、設計及制造。公司始終堅持以客戶為中心，以品質成就工業(yè)美好為使命，推動行業(yè)高質量發(fā)展。公司致力于成為核心設備^ + 服務及整體系統(tǒng)解決的供應商，已成功在泰國、印度、印尼、中國等10多個國家完成項目1000余個。愿與全球合作伙伴攜手共創(chuàng)工業(yè)美好未來。
SichanUNtfcid7 pere l high-qualitydevelopmentoftheindustry.Thecompanyiscommittedtobecomingasupplierofcoreequipment ^ + servicesand overall systemsolutions,and has ceu createa better industrialfuture.
發(fā)展歷程
MILESTONE
從一個小小的紅爐坊開始，邁向數(shù)字化未來From a smallred hearth place, to a digitalized future.
產品技術特點PRODUCTTECHNICALCHARACTERISTICS
行業(yè)背景
INDUSTRYBACKGROUND
燃機運行中產生大量高溫煙氣，煙氣溫度可達4 : 0 0 - 6 5 0 ^ { \circ } C ，煙氣顯熱占總能耗 50 % 余熱利用情況大致可分為三個方向：
Duringtheperationofthasturbineargeamountofigtemperatrefluegasisproduced,withthefluegastemperatureachig400 6 5 0 ^ { \circ } \mathsf { C } .The sensible heatof the flue gasaccounts formore than 5 0 % of the total energyconsumption.Theutilizationof this partof thewaste heat can be roughly divided into three directions:
·純發(fā)電
Pure power generation
燃氣蒸汽聯(lián)合循環(huán)發(fā)電：燃機發(fā)電 ^ + 余熱鍋爐蒸汽發(fā)電
Gas-steam combined cycle power generation:gas turbine power generation ^ + waste heatboilersteam power generation
供熱需求大
The demand for heating is large 熱電聯(lián)產：燃機發(fā)電 ^ + 余熱鍋爐蒸汽供熱
Combined heat and power generation:gas turbine power generation ^ + steam heating from waste heatboilers
電和熱需求較均衡
Thedemands forelectricityand heatare relatively balanced
熱電聯(lián)產：燃機發(fā)電 ^ + 余熱鍋爐蒸汽發(fā)電 ^ + 汽機抽氣供熱
Combined heatand power generation:gas turbine power generation ^ + waste heat boiler steam power generation + steam turbine exhaust heating
煙氣特性
FLUEGASCHARACTERISTICS
煙氣特性 FLUEGASCHARACTERISTICS
煙氣不含塵、污染物少，但煙氣總水蒸汽含量較高，需注意尾部低溫腐蝕
Whenthefluegascontainsnodustandhasfewpolutants,andthetotalwatervaporcontentofthefluegasis relativelyhigh;Attentionshouldbepaidtolow-temperaturecorrosionatthetail.
客戶痛點
CUSTOMER PAINPOINTS
國 ：
受熱面泄漏 鍋爐漏煙氣 鍋爐匹配性 快速啟動 制造&安裝周期長 尾部熱面腐蝕 停爐保養(yǎng) Leakage of the Boiler flue gas leakage Boiler matching Quick start Long Manufacturing& Corrosion of the hot Shutdown heating surface Installation Period surface at the tail maintenance
受熱面排布密集 鍋爐現(xiàn)場焊接密封性 在不同燃機、不同工況 燃機啟動較快，整個系 減短安裝周期 給水溫度低，尾部熱面 停爐保養(yǎng)需放盡爐
發(fā)生泄漏不易處理 差，鍋爐開孔容易密封 下鍋爐的匹配性不夠高 統(tǒng)啟動時間受鍋爐和汽 降低安裝費用 表面結露，導致腐蝕 水，保證爐內干燥，
The heating surfaces are 不嚴，漏風導致護板被 The matching of boilers 機的啟動時間所限制 Shorten the installation Low feed water temperature 少受壓件內部腐
deakegesaigeae ， underdifferent gas turbines and different working relatively quickly,and the The gas turbine starts up iesiadlandreduce notsuinghan g conditions is not high start-up time of the entire enough system is limited by the are prone to poor sealing, start-up time of the boiler it is dry and reduce inte blausininir lfthegand and the turbine corrosionogthepresst plate,which poses a safety risk
解決方案
SOLUTION
I潤動力依托近千臺各類型余熱鍋爐工程經驗和廣泛的客戶痛點調研，在深入分析燃機余熱鍋爐特點的基礎上，開發(fā)了適用于各型號燃機余熱利用勺鍋爐定型產品。實現(xiàn)了鍋爐島的設計及供貨，包括鍋爐本體、輔機、電氣儀表及配套鋼架等的設計及供貨
cludingthedesignandsupplyoftheboilerbodyuxiliaryequipment,electricalinstrumentsandmathingstelfra,tc.
受熱面泄漏
Leakageof the heatingsurface
受熱面管采用定制長管，中間無拼接焊縫，減少泄露風險；受熱面車間組裝出廠，焊接質量有保障 Theheatingsurfacetubesaremadeofcustom-madelongtubeswithouanysplcingweldsinthemidleeducingtheriskfleakage.Teating surfaceisassembledanddeliveredfromthefactoryintheworkshop,andthewelding qualityisguaranteed
鍋爐漏煙氣 Boilerfluegasleakage
采用內保溫結構，外護板與梁柱焊接成一體，護板密封性能好，保溫性能好，外護板熱膨脹量小。鍋爐各處穿管采用膨 脹節(jié)密封，密封性能好，膨脹自由
Itadoptsanintelisulatistrutureitheouteprotectieatededteamsnumssleeprotetiatod sealingperfomadsulatfoaedtlpautepotectilatssallatallrt aresealed with expansionjoints,which have good sealing performanceand free expansion
鍋爐匹配性 Boilermatching
針對不同的運行工況，對鍋爐進行全工況分析，保證鍋爐能適應所有工況，匹配好燃機的運行。鍋爐臥式結構設計，可將脫銷、補燃等功能融入鍋爐，鍋爐布置更緊湊、更靈活，讓鍋爐更好的匹配實際需求
ItFordifretoatigoiiosuullooalslsuttitdtallaigooat theoperationofthasturbinewelleorizotalstructuredesignoftileanintegratefunctionssuchasdenitratioandsupta combustionintotheboilermakingtheboilerlayoutmorecompactandflexibleandenablingtheboilertoettermatchactualneeds
快速啟動Quickstart
鍋爐臥式全懸吊結構設計，受熱面膨脹自由，熱應力小，適應快速啟動；鍋爐設置預熱裝置，可在啟動前對鍋爐進行余熱，加快啟動
Theboileradoptsoontalfulluspendedstructurdesigalowingthatingsufacetxpandfrlithwthalstrics suitableforraidtartplsppditreeatieviacoltwastatrtlfortartupeti the start-up proces
制造&安裝周期長LongManufacturing&InstallationPeriod
余熱鍋爐所有受熱面均采用模塊化設計，模塊組裝出廠，受熱面無現(xiàn)場對接焊縫，產品質量可靠、安裝方便，有效縮短現(xiàn)場安裝周期、建設周期
Alteatransferfacesofteasteeatoleredesigedinamodulaayemodulsaeassebldnddeliveredfrothactor areoositeldtatrfefacdalitedstaloetiet siteinstallationperiodandconstruction period
尾部熱面腐蝕 Corrosionof the hot surfaceatthetail
在末級省煤器設再循環(huán)，將省煤器出口水抽回省煤器入口與給水混合，提高給水溫度使其溫度高到 5 0 ^ { \circ } \mathsf { C } 或 6 0 ^ { \circ } \mathsf { C } ，減少尾部熱面表面結露。
·提高尾部受熱面材料如ND鋼等抗腐蝕材料。（或兩種同時使用）
Recirculationsinstalldinthefinal-stageeconomiertdawthewaterfromtheconomizeroutletacktotheeconomierinlettomiithe feedwater,raisingthefeedwatertemperatureto 5 0 ^ { \circ } C or 6 0 ^ { \circ } \mathsf { C } andreducingcondensationonthehotsurfaceatthetail. Improvetheanti-corrosionmaterialsofthetailheating surface,suchasNDsteel.(Orusebothsimultaneously)
停爐保養(yǎng) Shutdown maintenance
鍋爐采用臥式布置設計，各級受熱面均設有下集箱 ^ + 疏水管，使得整臺鍋爐受熱面均可以做到全疏水，方便停爐鍋爐保護 TheboilerdotsorzotalloudsigEachevelftaigurfacisippdioeadeandaeablt heatingsurfacesoftheentireboilertobefullydrained,whichisconvenientforboilerprotectionduringshutdown.
產品及技術特點PRODUCT AND TECHNICAL FEATURES
臥式結構設計，將受熱面管垂直懸吊于頂部，可根據(jù)各壓力系統(tǒng)要求靈活將各壓力系統(tǒng)的過熱器、蒸發(fā)器和省煤器穿插布置，以更好的滿足鍋爐出力
Horizontal structure design,with the heating surface tubesuspended verticallyat the top,allows for flexible arrangement of thesuperheater,evaporator,and economizerof each pressure systemaccordingto their requirements,in order to bettermeet the boiler output.
結構緊湊，熱面布置靈活Compactstructure,flexible hotsurfacelayout
臥式結構設計，可將脫銷煙道、補燃煙道等功能段融入鍋爐煙道，讓鍋爐布置更緊湊、更靈活
The horizontal structure design can integrate functional sections such as the outlet flue and the afterburning flue into the boiler flue,making the boiler layout more compact and flexible
產品及技術特點
PRODUCT AND TECHNICAL FEATURES
模塊設計，安裝方便Module design,easy installation
燃機固有特性
燃機運行周期變化
周期內煙氣溫度、流量波動大，熱負荷變化大
Inherent characteristics of gas turbine:
Changes in the operating cycle of the gas turbine
During the cycle,there are significant fluctuations in flue gas temperature and flow rate,as
well as changes in thermal load
解決方案
臥式全懸吊結構設計，膨脹自由；
鍋爐進、出口布置膨脹節(jié)，有效吸收負荷變化帶來的膨脹差；各級壓力蒸發(fā)器獨立水循環(huán)分析，水循環(huán)可靠，適應全工況負荷變化
solution:
Horizontal full suspension structure design,free expansion; Expansion jointsare arranged between the inlet,outlet to effectively absorb the expansion difference caused by the change of load; Independent water circulation analysis of pressure evaporators at all levels,reliable water circulation,and adaptability to load changes underall operating conditions
產品及技術特點
PRODUCTAND TECHNICALFEATURES
模塊設計，安裝方便Module design,easy installation
余熱鍋爐所有受熱面均采用模塊化設計，受熱面無現(xiàn)場對接焊縫，產品質量可靠、安裝方便，有效縮短現(xiàn)場安裝周期、建設周期shortens theon-site installationcycle and the construction cycle
產品及技術特點
PRODUCT AND TECHNICAL FEATURES
低壓蒸發(fā)器和再熱器受熱面采用大口徑管 The heating surfaces of the low-pressure evaporator and reheater adopt large pipe diameters 再熱器采用大管徑，降低阻力，確保效率 低壓蒸發(fā)器采用大管徑，以減小流速，防止FAC腐蝕 The reheater adopts a large pipe diameter to reduce resistance and ensure efficiency Thelow-pressure evaporatoradoptsalarge pipe diameterto reduce the flow rate and preventFAC corrosion
產品及技術特點PRODUCT AND TECHNICAL FEATURES
受熱面全疏水，便于停爐保養(yǎng) The heating surface is fully hydrophobic,making it easy to shut down for maintenance
鍋爐采用臥式布置設計，各級受熱面均設有下集箱 ^ + 疏水管，使得整臺鍋爐受熱面均可以做到完全疏水，方便長時間停爐鍋爐保護
The boileradoptsa horizontallayout design,and each level of heating surface isequipped withalower headerand drain pipe,so thatthe entire heating surface of theboiler can be completely drained,which is convenientforlong-termshutdown boiler protection
產品及技術特點
PRODUCT AND TECHNICAL FEATURES
密封性好，散熱小，熱膨脹量小 Good sealing,low heat dissipation,and small thermal expansion
·余熱鍋爐各處穿管采用膨脹節(jié)密封，密封性能好，膨脹自由。
余熱鍋爐采用內保溫結構，外護板與梁柱焊接成一體，護板密封性能好，保 溫性能好，熱膨脹量小
Expansion jointsare used to seal the pipes throughout the waste heat boiler,with good sealing performance and free expansion.
The waste heat boiler adopts an internal insulation structure,and theouter protective plate is welded to the beam column as a whole.The protective plate has good sealing performance,good insulation performance,and low thermal expansion.
頂部穿墻管密封詳圖
社會經濟效益
SOCIALECONOMIC
BENEFIT
經濟效益
ECONOMICBENEFIT
從燃煤電廠與天然氣燃機電廠的污染物排放量的比較可以看出，燃機電廠二氧化碳排放量約為燃煤電廠的42%，SO2的排放量基本為0，由于燃氣輪機采用干式低NOx燃燒技術，氮氧化物排放量則不到燃煤電廠的 2 0 % ，可明顯減輕日益嚴重的環(huán)保壓力
tsl 4 2 % ofthose of alfs 20 % of those of coal-fired power ?lants,which can significantly alleviate the increasingly serious environmental pressure.
| 排放物/ (t/a) | SO2 | NOx | CO2 |
| 常规燃煤电厂 | 8043 | 5060 | 2940000 |
| 天然气燃机电厂 | 7 | 971 | 1240000 |
| 比例 | 约0% | 19% | 42% |
能力保障 CAPABILITY GUARANTEE
i
40+
件技術專利
4 0 + technical patents
其中發(fā)明專利9件
Among them, there are 9 invention patents
100+
研發(fā)技術工程師
Over 420 R&D technical engineers
100+位研發(fā)技術工程師
More than 10o R& D technical engineers
>3.5% 研發(fā)投入 > 3 . 5 % R 8 { 1 } investment 研發(fā)投入 > 3 . 5 % （20 R&D investment >3.5%
10+
所高等科研院校建立合作研發(fā)
Over10 highereducationand research institutions
have established collaborative R&D
產學研協(xié)同，技術創(chuàng)新、協(xié)同合作
Industry-academia-research
synergy,technologicalinnovation,colaborative
cooperation
技術引領品質為先
TECHNOLOGY&QUALITY
Ⅱ潤動力是國家高新技術企業(yè)，設有四川省院士工作站、機械工業(yè)聯(lián)合會重點實驗室及材料研究所，與浙江大學、西安交通大學、重慶大學、大連理工大學、四川輕化工大學等科研院校建立了合作關系，具備強大的技術研發(fā)能力。擁有國內領先的鍋爐熱力計算、水循環(huán)計算、3D3S鋼結構三維分析計算、受壓件強度計算等軟件，擁有材料性能試驗、承壓設備的爆破試驗和應力、應變分析等各種試驗設備，為產品的性能和質量提供了有力的保證。
o t
品質認證服務客戶
QUALITYCERTIFICATION
公司擁有A1、A2類壓力容器設計生產許可證、A級鍋爐制造、安裝許可證，通過了美國ASME體系“U”、“S"認證、EN焊接體系認證證書，ISO9001質量管理體系認證、IS014001環(huán)境管理體系認證、OHSAS18001職業(yè)健康安全體系認證、測量管理體系認證等
Thecompany hasAlandA2pressurevessel designandproduction licenses,LevelAboilermanufacturing anoinstallation_licenses,andhasAmericanASME"U"and "s"certification,SO9o1gualitymanagement systemcertification,ISO14001environmental managementsystemcertification,and OHSAS18001occupational healthanosafetycertification.measurementmanagement systemcertification,etc.
A級鍋爐制造許可證 Class A Boiler Manufacturing License
A級鍋爐安裝許可證 Class A Boiler Installation License
(A1、A2)壓力容器制造、設計許可證
Manufacturing and Design
Licenses for Pressure Vessels(Class A1 and A2)
壓力管道設計
GC1,GCD證書
Gc1 and GCD Certificate of
Pressure Pipeline Design
Occupational Health and Safety ManagementSystem Certification Certificate
精益制造高效交付
LEANMANUFACTURING EFFICIENT DELIVERY
為了滿足客戶需求的增長，川潤已在全國建立多個生產基地,通過推進智能制造、生產數(shù)字化管理，不斷優(yōu)化工藝和精益制造，提升智能制造水平，實現(xiàn)客戶滿意的生產交付。
To meetthegrowingneeds ofcustomers,CRUN has established multipleproduction basesacross thecountry.Byadvancing intelligentmanufacturinganddigitalproductionmanagement,itcontinuouslyoptimizesprocessesandpursues lean manufacturingenancesthelevelofintellgentmanufacturing,andachievesproductionanddeliverythatsatisfycustomers.
川潤·成都園區(qū)CRUN * * Chengdu Park
成都園區(qū)，中國液壓潤滑流體設備生產基地，占地面積225畝，生產面積10萬m
工藝優(yōu)化SOP精進
ProcessoptimizationandSOP refinement
智能制造高效交付 Intelligent Manufacturing Efficient Delivery
工業(yè)4.0智能化生產流程Industrial 4.0 intelligent productionprocess
Chengdu Park, China hydraulic lubrication fluid equipment production base, covers an area of 225 mu.Production area of 100,000 m2
川潤·自貢園區(qū)CRUN \mathbf { \nabla } * \mathbf { \varepsilon } Zigong Park
川潤·華東園區(qū)CRUN * * East China Park
自貢園區(qū)，中國西南鍋爐和壓力容器生產基地，占地面積255畝，生產面積11萬m2
Zigong Park,the boiler and pressure vessel production base in southwest China,coversanarea of 255 mu,with aproductionarea of 110,000 square meters
華東“進口替代”高端液壓元件生產基地
East China "import Substitution" High-end Hydraulic Components Production Base
裝備能力 EQUIPMENTCAPABILITY
3000mm×5000mm 6300mm×4000mm 數(shù)控立式車床 3000×5000mm/6300mm×4000mm CNCverticallathe
裝備能力 EQUIPMENTCAPABILITY
裝備能力 EQUIPMENTCAPABILITY
裝備能力 EQUIPMENTCAPABILITY
服務標準SERVICESTANDARDS
為客戶提供高品質、高效率 的產品及服務 Provide customers with high-quality andefficient productsand services
專業(yè)至上
PROFESSIONALSUPREMACY
為客戶提供設計、制造、安 裝全過程專業(yè)服務
We offer our customers a professional
service for the whole process of design, manufactureand installation. 客戶第一 CUSTOMERFIRST
貫徹運行“以客戶為中心”的 理念和售后服務體系，快
速、精準、有效地為客戶解 決各類專業(yè)問題
Implementand operate the conceptof
"customer-centricity"and theaftersalesservice system,and quickly,
accuratelyandeffectivelysolvevarious
professional problems for customers.
鄭重承諾
SOLEMNCOMMITMENT
8小時響應，24小時到達現(xiàn)場
Respondin 8 hoursand arriveat the
sitein 24 hours
創(chuàng)新引領服務客戶
SERVINGCUSTOMERSCAPABILITY
CRUN 西步交通大學校企合作簽約儀式CCPER IING CEREMON中國·
加大研發(fā)投入，研發(fā)費3.5%以上 ；全面應用IPD體系，引領客戶需 求，全面推進產品經營性管理體系 IncreaseR&D investment,and theR&Dcostis more than 3 . 5 % Fullyapply IPDsystem,face the future,lead customer needs,and comprehensively promote product operational management system.
打造成都研發(fā)中心、公共實驗室平臺，研發(fā)引領市場需求的智能化、數(shù)字化產品
Build Chengdu R&D centerand public laboratory platform to develop intelligentand digital products that lead the marketdemand.
加快余熱利用及儲能技術開發(fā)，實現(xiàn)新產品、新技術的引領發(fā)展和規(guī)模應用
Accelerate thedevelopmentofwaste heat utilizationand energystorage technologiesto achieve the leadingdevelopmentand largescaleapplication of new productsand technologies.
引進行業(yè)技術領軍人才、技術專家，聯(lián)合高校技術合作，整合社會研發(fā)資源和國外先進技術，提升技術研發(fā)能力
Introduce industry leadingtalentsand technical experts,cooperate with collegesand universitiesfortechnicalcooperation,integrate social R&Dresourcesand foreignadvanced technology,and improve technology R&D capability.
質量保證
QUALITYASSURANCE
質保體系 QualityAssuranceSystem
有效運行、管控到位地執(zhí)行各類檢測規(guī)程與質量管理體系。 Effectively operateand properly controlthe implementationof various inspection proceduresand qualitymanagementsystems;
Thecompany hasthe nation's leading testing capabilityand equipmentto providestrong datasupport fortheanalysisofrawmaterialsentering the factoryand productfailure;
公司擁有全國領先的檢測能力及設備，對原材料入廠、產品失效等分析提供強有力的數(shù)據(jù)支撐。
產品制造前，編制完備的工藝指導文件和檢驗執(zhí)行計劃，貫徹“一次做好”的質量方針，實行“首檢、互檢、專檢”的過程控制，保障產品交付質量。
Beforeproductmanufacturing,completeprocessguidancedocumentsandinspectionexecutionplansshall be prepared,thequalitypolicyof“dingwellatonetime"shallbeimplemented,andtheprocesscontroloffist inspection, mutualinspectionand special inspection"shallbeimplementedtoensure productdeliveryquality.
嚴格按照國家特種設備監(jiān)督檢驗要求進行產品監(jiān)檢，出具產品質量證明書。
Carryoutproduct supervisionand inspection instrictaccordance with national special equipment supervision and inspection requirements,and issue product quality certificates.
平臺保障
PLATFORMSUPPORT
設計經驗
Design experience
設計完成核心設備1000余臺套，設計經驗 豐富，技術實力雄厚
Completedthedesignofmorethan10o0setsofcore equipment,rich design experience,strong technical strength
資金保障
Fund guarantee
我司有上市公司做依托，融資渠道豐富， 融資成本相對較低，資金實力有所保障 Ourcompanyisbackedbylistedcompanies,rich financingchannels,financingcostsarerelativelylow, andfinancialstrengthisguaranteed
管理制度
Managementsystem
公司各項管理制度健全，質保體系、管理
體系等運行順暢
Themanagementsystemofthecompanyissound,anc
thequalityassurancesystemandmanagementsystem
run smoothly
品牌保障
Brand guarantee
充分利用自身品牌和信譽優(yōu)勢，積極進行 產業(yè)升級，通過產業(yè)鏈整合實現(xiàn)優(yōu)勢互補 Makefulluseoftheirownbrandandreputation advantages,activelycarryoutindustrialupgrading, throughtheintegrationof the industrialchainto achievecomplementaryadvantages
