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Castle Industrial UPS Series
CASTLE MPLUS G2
Castle Industrial UPS M PLUS
With over 30 years of experience in research,development,and application within the UPs industry, SANTAK has conducted in-depth research into industry pain points and launched industrial-specific UPS systems tailored for applications in new energy sectors and outdoor critical equipment.
Features
·Ultra-wideoperating temperature range: - 2 5 ^ { \circ } C to + 6 0 ^ { \circ } C （20
·Storage temperature: \angle 4 0 ^ { \circ } C to + 6 0 ^ { \circ } C
·High-altitudewind farm environmentsup to 4,oo0m (no deratingrequiredbelow2,oo0m)
Keycomponentsand PCBAscoatedwiththree-proof (moisture,salt spray,and mold-resistant) paint
Ultra-wide input voltage range to accommodate harsh grid fluctuations inwind farms
·Redundantdesign forkeycomponents,withenlarged design margins to extend service life
3-year warranty for the entire unit (including batteries)
·Self-management capabilities for unattended scenarios
·TLC,CE,and cQC energy-saving certifications
Scenarios
·Wind power generatorunit
·Photovoltaicpowerstation
Outdoorexpressdeliverycabinet
Outdoorintelligentterminal cabinet Outdoor intelligentunmanned delivery
·Outdoor energy storage
Outdoor surveyand reconnaissance Rail transit equipment
The SANTAK industrial UPS is specifically designed to cater to theapplicationcharacteristics of wind farms.It meets the stringent requirementsof harsh conditions in wind farms,such as poor power grid quality,large fluctuations inambient temperature,high dust levels，unattended operation,and dificult maintenance, providing safeand stable power protection for the electrical systems of wind turbines.As the most critical component of a wind turbine generator system，the converter requires a continuous and stable power environment to operate efectively.When thewind turbine disconnects from thegridorexperiences voltage dips,SANTAK's UPS can provide a safe and stable power supply to ensure uninterrupted operation.
UPS application in the wind power industry
According totherequirementsofthe Chinesenationalstandard "TechnicalRegulations forConnecting Wind Farms toPower Systems."wind turbine generator systems should possess LowVoltage Ride-Through (LVRT)capability.
LVRT requirements:
When the grid-connected voltagedrops to 2 0 % of the nominal voltage, the wind turbine generator set should remain in the grid-connected state forno lessthan 625ms. ：When the grid voltage recovers to 9 0 % of the nominal voltage within2 seconds,thewind turbineshouldremainconnected tothe gridand continue to operate.
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Designed inaccordance with "Application Requirements for Uninterruptible Power Supplies in Wind Turbine Generator Systems"
·Adaptive overload capacity for inductive loadsin poor-quality grids
·PCBA with composite coating (moisture/salt spray/mold-resistant)
·Operating temp: 、 - 2 5 ^ { \circ } C to + 6 0 ^ { \circ } \mathsf C
·Optional dry contact card for host computer management (unattended operations)
| No.Application scenario | Risk | SANTAKUPSoptimizedsolution | |
| 1 | Applications in high temperature environments,such asexposed environments, photovoltaic power | The UPS activates the high- temperature protection function,switching to the bypass mode or cutting off the output. | The key components, IGBT/Diode,have been replaced with higher-current elements,enhancing theovercurrent capacityby 2 to 4 times.The critical capacitors have been upgraded to high- temperature-resistant onestoaccommodateand meet the demands of high-temperatureworking environments,with the applicable temperature range extended from 45C to 60C. |
| 2 | Bateliaisinificantly decreasesby50%forevery | Achargingtemperaturecompensationfunctionhasbeenadded tointeltyeain Theordinary-temperaturebatterieshavebeenreplacedwith high-temperature,long-lifebatteries,whichofferapproximately | |
| 了 | The lifespan of the cooling fan bearings is reduced,which affects the overall service life | 1.7timesthe lifespanof regularbatteries. The oil-immersed bearings have been replaced with ball bearings, extending the bearing lifespan by1.75 times (from 40,0oo hours to | |
| of the entire unit. The PCBAmprnetocorrosion, | 70.000 hours)in a 40C environment,thereby prolonging the high- temperature operational lifespan of the fan. | ||
| 6 | and dusty conditions Applications in remoteareas | Due to long transportation distancesand multiple transfers, the rate of machinedamage caused by dropsand vibrations | enhancing theoverall reliabilityofthe equipment. Through enhanced design of packaging and cushioning materials, thestringent transportation requirements for remoteareasare met. |
| 7 | Hiph-atinde | is increased. Theudsisplicatir forhigh operatedatareducedcapacity. | Thio increaseinaltitudeabove2ooom,uptoamaximumaltitudeof 4000m. |
| 8 | Unattended applications | After power-on,the UPS outputs in bypass mode.The UPS cannot protect the load power consumption,or manual power on is required. | The timing design is optimized to enable automatic startup into inverter output mode upon mains power-on. |
| 9 | Abnormal equipment conditionscannotbe detected,leading to unexpected power outagesor load damage. | Optional dry contact,Modbus,and NMC communication cardsare availableforintegrationintothemonitoringsystemtoprovide timelyalarms. | |
| 10 | Wider storage temperature range | Components failed orare damaged.The UPs fails to work normally. | The design is optimized to ensure the storage temperature range of -40℃ to +60℃ (with battery). *Extreme storage temperature environmentscan afect battery lifespan,and prolonged storageatextreme temperaturesisnot recommended.For storagewithin 40℃,it is recommended to recharge the battery every3months,while the recharging interval |
| 11 | Unstable voltageafter mainspowerrecovery in harsh power grid environment | Excessive voltagecaused damage to the UPs. | Thedesign isoptimized forsettingadelayed startuptime to avoid highvoltageand protect the UPs. |
Option List
| Option | Description | Orderpartnumber |
| Non-slip mat | Non-slip,cushioning mat | 530-11080 |
| AS400drycontactcard | Mainspowerabnormality,battery failure,UPsfailure,dual states (NCand O) | 733-A3438 |
| AS400 dry contact card | Mains power abnormality,low battery voltage,bypass power supply, UPs output present, UPS alarm, UPs failure,remote on/off | 733-A3437 |
| cmc | Modbus RTU communication | 730-80100 |
| NMC | SNMP communication (0-40C) | 730-80349 |
| spcc | Modbus TCP communication.SANTAK+APP monitoring (Internet required) (0-40C) | 744-F0612 |
| Fixed bracket | Fixed bracket for 1K(S) | 373-59139 |
| Fixedbracket | Fixedbracket for2K(S)/3K(S) | 373-61838 |
| Parameter | Castleindustrial MPLUsC1-3K(S) | Non-industrial UPS | GeneralindustrialUPS |
| Inputvoltage | 115-300 Vac | 120-280 Vac | 115-300Vac |
| Input frequency | 40-70Hz | 46-54Hz | 40-70Hz |
| Output power factor | 0.8 | 0.8 | 0.7/0.8 |
| Overload feature | Speciallydesignedaccording tothe characteristicsof inductive loads,with enhancedoverloadcapacity. | No special design | No special design or with slight improvement. |
| Batterymanagement | Acharging temperature compensation functionadded to intelligentlymanage the battery'schargingand discharging temperatures,thereby extending itsservice life | No special battery management,discharging to the cutoff voltage | No special battery management,discharging to the cutoff voltage |
| Keycomponent selection | Upgraded IGBT/Diodemodels,with capacitorsreplacedbylong-lifemodelsto meetoperational lifespanrequirementsat 60℃ | Ordinarymodel | Somecomponentsslightly enhanced |
| Fan bearing selection | High-end ball bearings with an operational lifespan1.75 times longer than that of ordinary oil-immersed bearingsina40Cenvironment | Ordinary oil-immersed bearing | No special design |
| Batteryselection | Standardmodel equippedwitha high- temperature-resistant, long-life battery as standard | Ordinarybattery | No special design |
| PCBA protection capability | Sprayed with three-proof (moisture-proof, salt spray-proof,and mold-proof) paint | None | Sprayed with three-proof (moisture-proof,salt spray- proof,and mold-proof) paint |
| Operating temperature | -25°℃ to +60°C | 0-40°℃ | -20°C to +55°C |
| Service | 3-year warranty (including battery) | 2-year warranty | 2-yearwarranty |
Ports
Inputcable
Outputoutlet
Outputterminal (3kVA only)
Externalbatteryterminal (longruntimeUPSonly)
RS232communicationport
Smartcard slot
| cen | ehcations | |||||
| Model (STK) | C1K-MPLUS2 | C1KS-MPLUS2 | C2K-M PLUS2 | C2KS-M PLUS2 | C3K-M PLUS2 | C3KS-MPLUS2 |
| Rated capacity | 1kVA/800W | 2kVA/1600W | 3kVA/2400W | |||
| Input | ||||||
| Input type | Single-phase | |||||
| Rated voltage | 230VAC | |||||
| Voltage range | 115-300VAC | |||||
| Frequency | 0.99 | |||||
| Power factor | 80VACx(1±5%)-285VAC×(1±5%) | |||||
| bypass | Default: 180VACx(1±5%)-264VACx(1±5%) | |||||
| Output | ||||||
| Output type | Single-phase | |||||
| Rated voltage | 230VAC | |||||
| Power factor | 0.8 | |||||
| Voltage accuracy Rated frequency | 1% 50/60 Hz | |||||
| 105%±5% | ||||||
| Overload capacity (mains 25℃) | 150%±5%200%±5%,switch to bypass mode with an alarm reported in 200ms | |||||
| Transfer time | 0ms (mainsbattery) | |||||
| Battery | ||||||
| Battery pack voltage | 24VDC 36vDC | 48VDC | 72VDC | 72VDC | 96VDC | |
| Battery capacity | 12V 7Ah | Without internal battery | 12V 7Ah | Without internal battery | 12V 7Ah | Without internal battery |
| Full-load backup time (25C) | 3.5mins | Depends on the battery capacity | 4mins | Depends on the battery capacity | 4.5mins | Depends on the battery capacity |
| Charging current | 1A 6A | 1A | 6A | 1A | 6A | |
| Others Communication port | RS232 as standard, with optional communication card (refer to the Option List) | |||||
| Operating temperature | -25℃:Full-load startup under mains power mode -25℃to-10°C:Full-loadoperationundermainspowermode -10℃ to +40C: Full-load operation under both batteryand mains power modes 40°℃-60°C: Load deratingas follows | |||||
| 40°℃-55C:Outputpowerderatesby3% forevery1℃increase 55C-60°C:1K(S):440W2K(S):880W3K(S):1320W -40℃ to +70C; with battery: -40C to +60℃ | ||||||
| Storage temperature | ||||||
| Storage humidity0-95% (no condensing) | No rerating at≤2000m,load capacity reduced by1% for every 100m increaseat 200m | |||||
| Altitude | Contact supplier at >4000m | |||||
| Reliability test Certification | Anti-seismic,highand low temperature,salt spray,vibration,altitude,electromagneticcompatibility TLC,CE, cQC energy-saving | |||||
| Dimensions &Weight Ups dimensions | 144*345*229 190*393*328 | |||||
| (WxD×H, mm) Net weight (kg) | 9.8 | 7.9 | 190*393*328 | |||
| 4.2 | 18.3 325*493*458 | 24.1 | 8.3 325*493*458 | |||
| Package dimensions(WxDx | 236*428*333 | |||||
| H, mm) Gross weight (kg) | 5 20.6 | 9.4 | 26.4 | 9.8 | ||
| 10.8 5|Castle Industrial UPS M PLUS | ||||||
CustomerInformation
SANTAK
Name: Contact Details:
SANTAK ELECTRONIC (SHENZHEN) CO.,LTD.
| Shenzhen,P.R.China | Tel:008675527572666 | Website:www.santak.com |
| Address:No.8BaoshiRoad,Baoan | FaX:008675527572730 (27572480) | |
| District,Shenzhen,518101 | Email:santakexport@santak.com | January2025 |
